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Advantages in Lithographic Processing |
Compatibility | |
- Improved microlithographic resist, resist, polymer, and HSQ adhesion on a broad range of substrate materials. - Improved patterned resist mould to copper seed layer for subsequent electroforming operation. - Increased adhesion of evaporated metals to substrate materials. - Improved removal of critical substrate contaminants. - Improved adhesion may allow for reduction of EBL exposure energy for minimizing BSE emission reducing exposure time. - Reduced z-potential for improved coating properties. - May eliminate the need for thermally matched glass. - Eliminates need for substrate dehydration bake prior to processing. - Non-Hazardous waterborne formulation. |
- Substrate compatibility. SurPass has demonstrates excellent adhesion properties on a wide range of substrate materials, including glass, silicon nitride, metals, metal oxides, ceramics (ruby, sapphire) and plastics (PET). - Resist and Polymer Compatibility. SurPass has shown compatibility with most positive and negative resistand polymer formulations, providing excellent adhesion when used in conjunction phenolic resin Novolakresist (DNQ/Novolac/ma-N2400/Shipley1800), poly methylmethacrylate (PMMA), poly methylglutarimide (PMGI), epoxy based polymer (SU8), polyimide, electron beam resist (includingHSQ), chemically and non-chemically amplified photoresist. |
Spray / Dispense / Spin Coat Application |
Selection of Appropriate SurPass Primer | ||||||||||||||||||
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- SurPass 3000 is recommended for use with epoxy resists (SU-8) and HSQ e-beam resist. - SurPass 4000 is ideal for promoting adhesion of novolac resists (ma-N 1400, ma-N 2400, Shipley 1800, etc.). |
Positive Tone DNQ / Novolac Resist (ma-P1200 series) | |||||
ma-P 1200, Film thickness = 7.5 μm, development in 0.22 to 0.26N TMAH | |||||
Control,
Silicon Substrate Bad adhesion of small patterns |
Si +
SurPass 4000 Excellent adhesion |
SiO2 +
SurPass 4000 Excellent adhesion |
Glass +
SurPass 4000 Excellent adhesion |
GaP +
SurPass 4000 Excellent adhesion |
Cu +
SurPass 4000 Excellent adhesion |
Negative Tone Aromatic Bisazide / Novolac Resist (ma-N 400, ma-N 1400 series) | ||||
ma-N 1400, Film thickness 1 μm, developed in ma-D533/S or 0.363 N TMAH | ||||
Control, Silicon Substrate
Bad adhesion |
Si + SurPass 4000
Excellent adhesion |
SiO2 + SurPass 4000
Excellent adhesion |
Glass + SurPass 4000
Excellent adhesion |
GaP + SurPass 4000
Excellent adhesion |
ma-N 400, Film thickness = 7.5 μm, developed in ma-D 332S or 0.2N NaOH or 0.275N TMAH | ||||
Control, Silicon Substrate
Bad adhesion |
Si + SurPass 4000
Excellent adhesion |
SiO2 + SurPass 4000
Excellent adhesion |
Glass + SurPass 4000
Excellent adhesion |
GaP + SurPass 4000
Excellent adhesion |
Nickel Electroplate on Positive Tone DNQ / Novolac Resist (ma-P1200 series) | |
Nickel electroplate of ma-P 1200 resist mould on copper seed layer on Si carrier substrate | |
ma-P 1200 resist mold, 7.5 μm thick. Ni electroplated to 5 μm thickness on Cu seed layer |
ma-P 1200 resist mold, 30 μm thick. Ni electroplated to 25 μm thickness on Cu seed layer |
Epoxy Resist (SU-8) | |
Control, Silicon Substrate
Poor adhesion of large patterns |
Si+ SurPass 3000 treatment
Excellent Adhesion |
Epoxy Resist (SU-8) | |
SU-8 epoxy resist on Si substrate treated with SurPass 3000 | |
SU-8 epoxy resist on SiO2 substrate treated with SurPass 3000 | |
SU-8 epoxy resist on Glass substrate treated with SurPass 3000 | |
SU-8 epoxy resist on TiOx substrate treated with SurPass 3000 | |
SU-8 epoxy resist on Cr/Au on Si substrate treated with SurPass 3000 |
Improved Adhesion of HSQ Electron Beam Resist | |
SurPass greatly improves electron beam resist adhesion on III, IV, V metal oxide substrates,
allowing for reduced exposure energy and improved process latitude for small and large lithographic features. | |
Fig 1: EBL exposure of HSQ resist on multilayer InGaAs No Treatment prior to application of resist |
Fig 2: EBL exposure of HSQ resist on multilayer InGaAs Treated with SurPass 3000 prior to application of HSQ resist |
Fig 3: InGaAs multilayer system treated with SurPass 3000 prior to application HSQ resist. Exposure dose reduced by factor of four. |
Fig 4 : 30nm lithographic structures on InGaAs multilayer system treated with SurPass 3000 prior to application of HSQ. Exposure dose reduced by factor of four. |